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Production & Quality Policy
Specification approval, golden samples, inspection expectations and non-conformance handling.
No bulk production run commences without signed Golden Sample approval and written technical specification sign-off.
Pre-Production Milestones
- Golden Sample sign-off (physical reference retention in Korea and client office)
- Approved Artwork Proofs (Vector AI files with pantone reference numbers)
- Neck Finish & Dispensing Engine Tolerance Agreement
- AQL (Acceptable Quality Limit) Standard Level II Agreement
Quality Control Checkpoints
During production, Korean factory quality engineers and PKGroom operators perform rigorous inspections across key parameters:
- Dimensional & Wall Thickness verification using digital calipers and gauges
- Vacuum Leakage & Drop Testing for sealed closures and pumps
- Cross-hatch Tape Adhesion test for printing and spray coatings
- Pump Engine Dosage Accuracy (ml per stroke) & priming count
- Color Consistency vs Approved Pantone / Golden Sample (Delta E < 1.0)
Defect Resolution & Non-Conformance
If non-conforming items exceed agreed AQL thresholds, PKGroom coordinates immediate root-cause investigation, factory rework, or remanufacturing at no extra cost to the client.
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